Plastic Profile Production Line
PS plastic foam frames are squeezed out of the production line with imported AC inverters control, imported temperature control instruments and other metaphysics, which are plasticized, high yield, and reliable characteristics.
The thermal transfer unit mainly uses armal printing to press the coating on the ribbon to the foam PS alien material. The machine has a beautiful appearance, reliable performance, convenient use, accurate scalding, and strong adsorption. And adjusting the handwheel can be printed with different shapes of different shapes. The device is mainly used with plastic extruders, traction machines, cutting machines and other supporting facilities.
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Product Overview (H1)
High-Efficiency PS Foam Profile Production Line for Insulation & Construction
Our fully automated PS (Polystyrene) Foam Profile Production Line integrates advanced extrusion, precision foaming, and cutting-edge cooling to manufacture EPS/XPS foam profiles for thermal insulation, architectural molding, and packaging. Achieve 30% lower energy costs and zero material waste with German-engineered control systems.
Core Components & Workflow (H2)
Auto Feeding & Mixing Unit
Gravimetric dosing of PS beads + pentane/blowing agent
Twin-Screw Extruder
Ø90–150mm screws • L/D 32–40:1
Temperature zones: 6–8 stages (120–240°C)
Foam Die & Calibration
Customizable die shapes: Round, square, custom profiles
Vacuum calibration ±0.3mm tolerance
Cooling & Haul-Off
Water-spray cooling tunnel • 8–12m length
Servo-controlled caterpillar puller
Cutting & Stacking
Flying saw (length: 1–6m) • Auto stacker
CNC precision: ±1mm
Pre-foaming expansion ratio: 20–50x
Key Technical Specifications (Table)
| Parameter | Specification |
|---|---|
| Output | 80–120 kg/h (model-dependent) |
| Profile Dimensions | Width: 100–600mm • Thickness: 20–200mm |
| Tolerance | ±0.3mm |
| Power | 150–300 kW |
| Automation | PLC + HMI (Siemens/Bosch Rexroth) |
| Line Speed | 0.5–3 m/min |
Critical Advantages (H2)
✅ Energy-Saving Tech
Heat recovery system reduces power consumption by 30%
Closed-loop pentane recycling (95% efficiency)
✅ Zero-Defect Production
IR density control for uniform cell structure
Real-time thickness monitoring
✅ Rapid Changeover
Quick-swap dies (<30 mins) • Recipe memory for 50+ profiles
✅ Eco-Compliance
VOC emission control • CE, ISO 14001 certified
Target Applications & Industries
Building Insulation: Window frames, roof panels, sandwich walls (EPS/XPS)
Packaging: Custom protective foam for electronics, medical devices
Decorative Molding: Crown moldings, baseboards, architectural trim
Industrial: Pipe insulation, cold storage panels
Number | Model | Quantity |
1 | SJ100/28single screw extruder | 1set |
2 | SJ45/25single screw extruder | 1set |
3 | Nose light control | 1set |
4 | 10mcooling water tank | 1set |
5 | DY2D tractor | 1set |
6 | Cutter | 1 set |
7 | Pilling Bracket | 1 set |
8 | thermal transfer printer | 1 set |
Media Contact: https://www.hst-plasticmachinery.com
Name:Nancy Bao
Company Name:Qingdao Haosaite Plastic Machinery
whatsapp/Phone Number/Wechat:+8615854298193
Email Address:suji@haosaite.com
Sales6@haosaite.com
Website:Qingdao Haosaite Plastic Machinery
Arress：NO.398 B-9,Jiaozhou Road Jiaozhou Qingdao City，China
