500/1000 Mixer vs Single-Tank Systems: 47% Lower OPEX Case Study,Qingdao Haosaite Plastic Machinery with ISO900 and CE

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Plastic Machinery Auxiliary Machine

500/1000 Mixing unit

Industrial 500/1000 Mixing Unit: Dual-capacity batch processor for polymers, adhesives & composites. Features 500L/1000L stainless steel tanks, high-shear agitators (0-1000 RPM), and PLC automation. Ideal for chemical, construction materials (e.g., drainage board adhesive), and coatings production. ISO-certified, customizable heating/cooling jackets


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500/1000混料机组 Auxiliary engine 500/1000 mixing unit

  

 

1.热混部分Hot mixing part

热混总容积Total volume of hot mixing

510L

热混有效容积Effective volume of heat mixing

380L

每次投料量Quantity per feed

180-230kg/

成产能力Production

720-920kg/h

电机功率Motorpower

75KW(科杰380/50

浆液型式Grout pattern

直线式三层混合浆液Straight line three layer mixing slurry

锅底厚度Bottom thickness

5mm

锅内壁厚度Pan wall thickness

5mm

热混转速Hot mixing speed

750/750 RPM

混合时间Mixing time

10-15/10-15 min/pot

混合工作时温度Mixing working temperature

150

2.冷混部分Cold mix part

冷混混合机容积Cold mixing machine capacity

1000L

冷混有效容积Effective volume of cold mixing

800L

电机功率motor power

11KW(科杰)

减速机型号Reduction type number

WPO175    120

冷混浆液Cold mixing slurry

一组浆液不锈钢A set of grout stainless steel

锅内壁厚度Pan wall thickness

4mm 不锈钢4MM SS

锅外壁厚度Thickness of the outer wall of the pan

5mm 铁锅5mm iron pan

锅底the bottom of a pan

5mm 不锈钢   8mm5mm stainless steel 8mm iron

搅拌速度mixing speed

70/70 revolutions per minute

冷却时间cooling time

15/≈15 minutes/pot

冷混锅内夹层通水Cold mixing pan interlayer water

水压0.3MpaWater pressure ≤0.3Mpa

用水量water supply volume

12/小时(可进入水池,循环使用)

12 tons/hour (access to pool, recycling)

最适合放料温度Optimum discharge temperature

45

适合水温Suitable water temperature

18℃左右Around 18℃

3.电器部分the part of electrical equipment

变频器纬创75KW, 正泰空开低压西门子件欧姆龙温控表,电箱内有散热排气孔

Frequency converter Wistron 75KW, Chint air open low-voltage Siemens Omron temperature control meter, there are heat dissipation vents in the electric box

4.卸料方式.与锅盖Discharge method. With pot lid

全部气动放料,气动起盖。All pneumatic discharge, pneumatic cover.

5.一部上料机.上料方式采用螺旋上料机上料,管道102

One feeding machine. Feeding method adopts screw feeding machine, pipe 102

4. 带电缆线三份各,主电机,冷混电机,上料电机

Three parts with cable, main motor, cold mixing motor, feeding motor

7.设备总重量3.4吨左右The total weight of the equipment is about 3.4 tons

5. 带部分配件 耐高温油封一个 油性盘根一份 料堵密封垫一个 气嘴两个 减震垫四个

6. High temperature oil seal with partial fittings One oil tray one material plug gasket one air nozzle two shock pads four


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